1284 Alpine Street Suite A

Cornelius, Oregon 97113

PH: 503-357-0334

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"I brought an engine for my Dad's 55 chevy pickup to Dennis at DVC Machine. The work was nothing short of phenomenal! The heads were bad Dennis located us another set, the block needed line bored and Dennis suggested getting a better high nickle block since ours needed so much work anyway. Overall it was the same price as using ours we just ended up with a better engine in the end. Thanks so much for looking out for our best interest. I wish more places I deal with for other work was anything like dealing with DVC Machine."

~ Charles Winders
owner of web503

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The initial start-up of any remanufactured engine is critical. Performed correctly it will insure a long engine life. However, make a mistake here and it can result in immediate engine failure. Follow the steps below.

Cooling System
Start by completely filling the cooling system. In most cases this is made easier by removing the thermostat. Be careful on vehicles where the engine sits higher than the radiator, because pockets of air can become trapped creating hot spots that can cause engine damage. Make sure you get all the air out of the cooling system and engine before you start the vehicle. For more specific instructions refer to your repair manual.

Ignition System
Double check your ignition wiring and firing order. If possible static time the engine, this will help it start easier.

Fuel System
Double check all fuel connectors. Be extra careful on fuel injected cars that have much higher fuel pressure. Double check all vacuum routing connections. When in doubt refer to your repair manual or the vacuum routing sticker in the vehicle's engine compartment.

Lubrication System
The engine should be properly prelubed before it is started. This means supplying pressurized oil to all the bearing and wear surfaces in the engine before it is started. On engines where the ignition distributor drives the oil pump, this can be done by removing the distributor and turning the oil pump with a drill motor until oil appears at the rocker arms. A mechanical oil pressure gauge should be installed so you can monitor oil pressure during start-up.

Start-Up
Verify you have oil pressure (at least 20 psi) and immediately raise the engine speed to 2,000 rpm. Fluctuate the rpm between 1,800 and 2,200 for the first 15-20 minutes. If the engine fails to start quickly check your fuel and ignition systems again. Do not crank the engine excessively as this can cause damage to the bearings and camshaft. During this 20 minute period adjust the ignition and fuel systems to the manufacturers specifications.

After Initial Start-Up
Let the engine cool down (at least 3 hours) and then re-torque the intake & exhaust manifolds to the manufacturers specifications. Check the tension of the rubber belts that drive the accessories, they will stretch after the initial start-up and can become loose. A loose water pump belt can cause the engine to overheat. Change the engine oil. If your engine has a flat tappet camshaft be sure to use the appropriate oil or use an additive that is specifically for flat tappet camshafts.